INVESTIGATION OF THE MILLING CYLINDRICAL SURFACES PROCESS WITH TOOL AND SHAFT CROSSED AXES
Kalchenko Volodymyr, Chernihiv National University of Technology (95 Shevchenka Str., 14027 Chernihiv, Ukraine)
Sira Nataliia, Chernihiv National University of Technology (95 Shevchenka Str., 14027 Chernihiv, Ukraine)
Kalchenko Dmytro, Chernihiv National University of Technology (95 Shevchenka Str., 14027 Chernihiv, Ukraine)
Aksonova Olga , Chernihiv National University of Technology (95 Shevchenka Str., 14027 Chernihiv, Ukraine)
Urgency of the research. Ensuring high levels of accuracy and quality cylindrical surfaces, while ensuring high performance processing is an actual problem in mechanical engineering.
Target setting. The accuracy of the machined parts is ensured by high tool life. With deep milling, high accuracy can be achieved in just a few passes. However, there is no dependence of the area of the metal layer, which is cut off, on the number of teeth of the mill.
Actual scientific researches and issues analysis. In the known methods of milling cylindrical surfaces there is no uniform distribution of allowance along the cutter tooth. A rough milling for one set does not provide high accuracy and quality of processing.
Uninvestigated parts of general matters defining. The method of milling cylindrical surfaces with an oriented tool that provides high rates of accuracy, quality and productivity of shaft processing has not been developed.
The research objective. The development of a new method of milling cylindrical surfaces with crossed axes of the tool and the shaft, when rough milling is carried out by the end of the cutting edge of the tool, and finishing milling is carried out by its periphery.
Creation of common modular 3D models of tools, stock removal and shaping processes in order to study the main characteristics of the milling process with an oriented tool.
The statement of basic materials. A method of milling cylindrical surfaces with an oriented tool has been developed, when rough milling is carried out by the end of the cutting edge of the tool, and finishing milling is carried out by its periphery. In this case, the angle of rotation of the tool during roughing is selected from the condition of ensuring maximum removal of the allowance with a uniform load on the end of the cutter edge, and when finishing, from the condition of ensuring full loading of the tool periphery and achieving the required roughness. The increase in processing performance during finishing milling is provided by increasing the frequency of rotation of the part. For a new method of milling, modular 3D models of the process of shaping and removing the stock have been developed. The dependence of the area of the metal layer, which is cut off by cutting edges, on the number of teeth of the mill is obtained.
Conclusions. A new method of milling cylindrical surfaces with intersecting axes of tools and parts is proposed. Studies have been carried out on the proposed method based on the developed modular 3D models for removing the allowance and shaping.
milling, modular three-dimensional geometric modeling, oriented tool, shaping, cylindrical shaft.
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